Tool Life Management Solution - LEANTEC Intelligence

Tool Life Management Solution

Optimize tool usage for consistent, high-quality output

Leantec Tool Life Management module assists manufacturers in addressing quality issues stemming
from tool abnormalities by transforming expert knowledge into standardized procedures,
thereby defining the tool’s maximum lifespan.
With life expectancy alerts, historical tracking, and integration with SPC analysis dashboards,
it provides accurate tool life reference values, reducing tool-related costs.

Life Expectancy Alerts

The system automatically triggers alerts when tool life nears the maximum threshold, continuously optimizing its lifespan. Digital records are securely stored for convenient future access.

Historical Records

Capture detailed logs of tool changes: who performed them, what was changed, when and where they occurred, and why. Providing essential data for optimization, analysis, and informed management decisions.

Centralized Management

Resolve the limitations of standalone tool life management by visualizing tool life across various equipment brands within the entire factory, ensuring precise monitoring of tool usage status across all machines.

Cost Reduction

Leverage SPC analysis to provide precise tool life expectancy data, optimize performance, and minimize costs.

Factory Management Pain Point

Delayed Tool Replacement Increases Defect Rate

Relying on experience-based judgments for tool changes can lead to mistimed replacements, causing a rise in defect rates.

Unnecessary Tool Replacement Drives Up Costs

Relying on experience-based judgments can lead to premature tool changes, resulting in wasted resources and higher costs.

Difficult Knowledge Transfer Relies on Subjective Judgment

Tool replacement expertise is built through years of experience, but without a standardized SOP, it remains difficult to document and transfer.

Tool Abnormalities Disrupt Production

Mistimed tool replacements compromise machining accuracy, leading to quality defects and unnecessary cost escalation.

System Application

Develop system features based on user management requirements.

Tool Data Management
Tool Life Management
Tool Replacement Preview

Store Comprehensive Tool Information to Minimize Human Error

Systematically manage tool data by defining tool identification and linking tool sets. Record precise tool-to-product matches, reducing dependency on operator experience and mitigating productivity losses from skill gaps. Provide tool inventory management services to track tool flow, simplify retrieval, and optimize tool usage for maximum efficiency.

Automatically Monitor Usage and Precisely Calculate Tool Life

Automatic tool usage data collection and calculates remaining tool life with precision. It analyzes usage trends and lifecycle curves, generating reports tailored to user-defined criteria. This enables multi-dimensional inspection views and real-time monitoring of tool status and quality, ensuring consistent production yields.

Integrate tool data into the system to safeguard product quality and optimize production efficiency.

The system leverages database analysis, incorporating quality inspection principles to assess tool lifespan, predict and accurately forecast tool life. It provides timely alerts for tool replacement, enabling factories to proactively manage tool inventory and schedule replacements without relying on manual tracking, ultimately reducing tool maintenance costs.