Synfactory
SynFactory Smart Production Cloud leverages equipment data to drive lean factory management,
acting as the ‘doctor’ of the factory to address and resolve production management challenges
SynFactory is a system that manages the entire manufacturing process and drives production optimization, acting as the central hub for vertical integration in smart manufacturing. It interfaces with upper-level systems such as ERP, PLM, and WMS for planning management and connects directly to production equipment. It integrates data from various systems, issuing control commands to the equipment based on real-time conditions, while also uploading equipment status and data to the management level. SynFactory is an indispensable part of the smart manufacturing ecosystem.
As a factory manager, do you face any of the following challenges?
Paper drawings are hard to maintain
Paper drawings are easily damaged, and frequent reprints waste resources. Moreover, managing paper files and versions control is challenging, resulting in disorganized and difficult product process documentation.
Obtaining equipment information
is challenging
Difficult to accurately track the utilization rate of each machine, and the significant disparity in capacity usage across stations leads to reduced overall equipment efficiency or excess work-in-progress inventory at the production line.
Tracking production progress
is challenging
Manual reporting often causes delays, making it hard to monitor real-time progress accurately, which leads to issues with production scheduling and order management.
Technical knowledge preservation
is challenging
Experience is gained over time, without standardized SOPs, and relies largely on subjective judgment, making it challenging to transfer knowledge and skills.
Core Strength
Leveraging machine network as the core foundation, the factory management system platform integrates multiple functional modules into a single solution.
Its architecture encompasses the equipment layer, data collection layer, and application layer, fully designed to meet the diverse management needs of the factory.
Simple and User-friendly
Simple and user-friendly. The system features an intuitive interface and streamlined workflow design tailored to different usage scenarios. It supports multi-device applications, including computers and mobile devices such as smartphones and tablets. Manage your factory easily from anywhere, anytime, with just one device.
Lightweight
The modular system design allows for the selection of functional modules based on requirement, offering flexible and lightweight solutions for easily building a customized smart factory. Functional modules include equipment management, process management, production management, tool management, quality management, and inventory management, all of which help improve overall factory performance.
Integration
The equipment management module enables data collection through machine network, standardizes process data, and provides real-time feedback on work reporting. It seamlessly connects various modules from the factory floor to the cloud, making smart manufacturing simple and easy.
Openness
The open database enables access to key data, allowing the creation of custom dashboards, analysis reports, and more to meet factory management needs for further development. It also supports integration with existing ERP, PLM, and MES systems via APIs/ETL, eliminating the need for redundant data conversion.
Management Solutions
Equipment Management
Product Data Management
Production Management
Quality Traceability Management
Cutting Tool
Life ManagementInventory Management
- Improves Transparency
Provide appropriate management tools to enhance on-site transparency and establish new IoT platform.
- Reduce Operating Cost
Automatically collect all real-time data, supporting lean management to accelerate root cause analysis and drive effective improvements.
- High Scalability
Machine network solutions integrates equipment from multiple brands, overcoming network protocol limitations and enabling the rapid realization of tangible benefits realization.
- Smart Transformation
Enhance real-time data collection capabilities, breaking through existing bottlenecks, and transforming traditional production lines into high-tech smart production lines.
- Factory Energy Management
Data is seamlessly translated into carbon emissions and costs using energy consumption model, enabling comparison and analysis across various aspects such as factory areas, machine groups, equipment, and personnel.
- Real-Time Equipment Monitoring
Monitor real-time electricity consumption data to easily identify energy intensive devices, assisting businesses in achieving energy-saving improvement goals and meeting carbon reduction targets.
- Process Digitization
Convert product drawing, process specifications, and inspection standards from paper to digital format, significantly reducing paper usage within the factory.
- Centralized Process Document Management
Files are stored in a cloud system, accessible anytime and anywhere, ensuring centralized control and version management of document.
- Cross-Device Access to Process Data
Process data can be quickly accessed on the production floor through various mobile devices, such as smartphones and tablets.
- Remote File Dispatch
Allowing file dispatch tasks to be completed from anywhere.
- On-site Work Reporting
Supports work reporting from multiple devices, including computers and smartphones with no hardware requirements. Allows real-time access to process information.
- Equipment Task Assignment
Assign production tasks with a single click, eliminating the need for manual file transfers via USB and reducing the risk of file transmission errors.
- Production Scheduling
Visualize and adjust production schedules flexibly through work orders and equipment scheduling previews.
- Work Order Tracking
Track production progress based on customer order delivery dates, ensuring on-time shipments.
- Instant Exception Detection
System compares measured values with standard specifications, intelligently identifying exception and digitally archiving relevant data for easy future access.
- Instrument Integration
Integrate calipers and advanced measuring equipment to produce quality SPC inspection reports.
- Cutting Tool Compensation Integration
Tailored designed for the metal processing industry, offering remote tool compensation functionality integrated with quality management.
- Quality Traceability
Store inspection data from raw material to finished product, allowing quick access to product quality records during production and generating a series of quality dashboards.
整廠能耗管理
通過能耗模型，直觀的轉換數據至碳排放、金額、從廠區、機群、設備、人員等各維度進行數據比對與分析。
設備即時監控
即時設備用電數據監控，輕易地找出用電怪獸，協助企業節能改善目標，達成減碳淨零。
- 壽命預警
壽命值比對規範最大值，系統智慧化提示壽命預警，持續收斂刀具壽命最大值，數位留存便於後續調用。
- 歷程記錄
提供追溯紀錄，紀錄換刀的人事時地物，作為優化、分析以及管理之方向依據。
- 集中管理
解決單機版刀具壽命管理痛點，全廠不同品牌設備刀具壽命可視化，準確掌握各設備刀具使用狀態。
- 降低成本
配合 SPC 分析看板，提供更精確的壽命參考值，充分發揮刀具性能，降低刀具成本。
- Tool Lifespan Alert
The system compares the lifespan value with the maximum specified limit, providing alerts for potential lifespan issues. It continuously optimizes the maximum tool lifespan and digitally stores the data for easy future access.
- Historical Records
Offer traceable records detailing the history of tool changes, providing a basis for optimization, analysis, and management.
- Centralized Management
Overcome the challenges of standalone tool lifespan management by visualizing tool lifespans across different brand equipment throughout the factory, providing accurate insights into the usage status of tools on each machine.
- Cost Reduction
Leveraging SPC analysis dashboards, provide more accurate lifespan reference values to optimize tool performance and reduce tool costs.
- Inventory Overview
Real-time inventory visibility with expandable secondary tables detailing material distribution across warehouses. Supports seamless inventory transfers between any warehouses with automatic generation of inbound and outbound documents. All transaction histories are traceable and reversible, allowing immediate correction of any discrepancies.
- Inventory Display
Continuously updates the availability status of all materials, with safety stock level alerts. Enables multi-dimensional inventory queries and one-click Excel exports. Expandable tables provide detailed breakdowns of materials by warehouse and storage location for easy material tracking.
- Inventory Transaction Records
Tracks every stock-in, stock-out, and transfer transaction for full traceability during inventory audits. All records are reversible—adjust incorrect transactions easily without additional stock operations, ensuring real-time inventory accuracy.
- Inventory Transfers
Simplify transfers across multiple warehouses without redundant stock-in/out operations. Users can freely select source and destination warehouses, and the system automatically generates corresponding outbound and inbound records, streamlining the transfer process.
Phased Implementation
Machine Network Implementation
End-to-cloud integration
with data visualisatio.
Segmented Digital Transformation
Targeted solutions
with immediate effect
Achieve Smart Factory
Complete factory integration
and process optimization
