Traditional metalworking automation has long relied on manual labor for material handling and tool changes, but with rising labor costs and stagnant productivity, manufacturers face growing challenges. Leantec robotic arms offer a solution to enhance automation, enabling metal manufacturers to fully utilize their equipment, improve competitiveness, and produce high-value, differentiated products.
Founded in 2018 and backed by Syntec Group, Leantec Intelligence provides comprehensive smart manufacturing solutions, including industrial robots, cloud-based systems, automation integrations, and electromechanical modules and smart manufacturing accessories. These solutions help manufacturers embrace Industry 4.0, improving production efficiency, product quality, and industry upgrades.
This case study features a leading hardware manufacturer in Zhongshan, China, specializing in the research, development, and production of lock cores. With a broad range of products, including pin cylinders, copper heads, ball types, and miscellaneous varieties, they are one of China’s largest lock core manufacturers. Their products are exported to Europe, the U.S., Southeast Asia, and the Middle East.
In recent years, the hardware manufacturing industry has faced increasing challenges with labor shortages and high turnover rates. As labor costs rise, these businesses must urgently pursue automation to remain competitive and ensure long-term growth. Leantec automation solutions address these pain points, providing critical support for both industry upgrades and sustainable development.
▍ Customer Requirements
● Automated material handling: Robotic arms to perform automatic loading and unloading on lathe machines.
● 24/7 continuous operation: The robotic arm and machine should run in sync, enabling 24-hour, 7-day continuous processing.
● Automation for irregular workpieces: The ability to automatically load, unload, and process irregular workpieces.
▍ Results
● Minimized workforce: The automated robotic arms and intelligent equipment reduce the need for operators, significantly lowering labor costs for the business owner.
● Improved product quality: By reducing human error, the solution enhances product quality and increases yield.
● Increased production efficiency: The automated production line operates 24/7, ensuring continuous, uninterrupted production throughout the year.
● Boosted competitiveness: Implementing automation elevates product competitiveness, strengthening the customer’s position in both local and international markets.