Robot Welding Solution

Effortlessly Achieve High-Quality Welding Automation

Welding is a precision-driven process requiring advanced technical expertise and experience.
Manufacturers and end users incur high labor costs to employ certified welders.
Additionally, the hazardous nature of welding has led to a decline in skilled workforce availability.
Consequently, welding automation is becoming the industry standard, enhancing process efficiency, ensuring consistency,
and reducing operational risks associated with manual welding.

Safety

Operators only need to program the system before processing, allowing them to stay away from intense light and high-temperature environments, reducing the risk of occupational hazards.

Comprehensive Process Package

Designed for various scenarios, the process package supports both arc welding and laser welding, meeting advanced manufacturing requirements.

Auto TCP Calibration

Robot automatically moves to the TCP calibration device, enabling calibration without stopping operations, reducing cycle time, and improving efficiency.

Weld Seam Tracking

Supports contact sensing and laser tracking to effectively compensate for errors caused by heat distortion or material positioning misalignment.

Leantec Robotic Welding Solutions

Leantec welding solution optimizes robotic welding with advanced process control and assistance at every stage—pre-weld, in-process, and post-weld—enhancing precision, efficiency, and weld quality.

Minimizing Occupational Hazards: Leantec six-axis industrial robot provides precise, high-flexibility welding control. Once robot programming is completed, operators can avoid exposure to intense light and high temperatures, reducing workplace risks.
Graphical Teaching Interface: The process package logs welding parameters for analyzing their impact on weld quality. Its graphical teaching interface simplifies operation and lowers the skill barrier.
Comprehensive Process Package: Leantec process package supports both arc and laser welding. Arc welding includes spot welding, weave welding, and intermittent welding, with multi-layer, multi-pass settings for medium-to-thick plate welding. Laser welding features a graphical interface for time, power, and speed modulation, meeting advanced process requirements.
Weld Seam Tracking: Utilizes contact and laser sensing to correct heat distortion and material misalignment. Pre-weld sensing detects seam position to adjust for material deviations, while real-time laser tracking compensates for heat deformation and production tolerances during welding.
Auto TCP Calibration: Prevents welding deviations caused by torch cleaning. Robotic arm autonomously calibrates with the TCP device without halting operations, reducing cycle time and enhancing efficiency.

Complete Welding Process Package
Weld Seam Tracking
Automatic TCP Calibration

This comprehensive process package enables seamless operation by logging welding parameters, allowing operators to analyze their impact on weld quality. A graphical teaching interface simplifies usage and reducing onboarding time.
For arc welding, the package supports spot welding, weave welding, and intermittent welding. It also includes multi-layer, multi-pass settings for medium-to-thick plate welding. For laser welding, a graphical interface allows precise control of time, power, and speed modulation, meeting advanced process requirements.

Welding Parameters Setting

Weave Weld Setting

Multi Layer Setting

Laser Time-Power Curve Setting

Laser Speed Modulation Setting

To prevent errors from heat distortion or material misalignment, the system features contact sensing and laser tracking.
Pre-weld sensing locates the seam to correct material deviations, while real-time laser tracking adjusts for heat deformation and production tolerances during welding.

Dynamic Tracking

Contact Tracking

Linear Offset

Torch cleaning may shift the wire tip from the TCP after welding. Leantec auto TCP calibration allows the robotic arm to realign itself without stopping operations, minimizing cycle time and maximizing efficiency.