High mix, low volume production has become the standard in smart factories, with industrial robot playing a crucial role in the manufacturing process. However, conventional industrial robot often present challenges such as large footprints, difficult line change, and long setup times, which can discourage factory operators.
To address these issues, Leantec offers machine tools loading and unloading mobile cart solution. Leanloader, equipped with robotic arms, mobile carts, and tray storage modules, is ideal for small-batch, diverse metal processing applications. The robotic arm and cart move wherever needed, bringing flexibility and agility to your factory.
Rapid Deployment
Flexible & mobile design with lockable casters & fixed brackets, robot can be easily moved and positioned according to production needs.
Rapid Communication
Easy integration with Syntec’s machine tool controllers via single network cable. For third-party systems, IO plug and play connectors to enable signal handshake and communication.
Rapid Commissioning
Commissioning only requires communication signal testing and pick & place point teaching, minimizing on-site debugging time and quick deployment to production.
Rapid Line Change
Quick workstations relocation & products changed according to production plan, swift setup and simple adjustments to fulfill line changeover requirements.
Continuous Production
Add new workpieces for processing without stopping robot and machine, ensuring continuous production to eliminate production downtime.
Leanloader
Flexible robotic units FEATURING a variety of tray modules, compatible with different workpieces and machines. Modular design enables rapid deployment and line change in just 10 minutes. This solution ensures continuous 24/7 production, boosting machine utilization rate by up to 70%.
Dual-Layer Leanloader
Engineered for small to medium-sized workpiece or components with angled positioning features. Features dual-layer tray storage, automated control buttons, and safety barriers to ensure operator safety. The design enables rapid workstation transfers and product changes aligned with production schedules to streamline efficient line-change production.
Rotary Leanloader
Designed for medium to large-sized workpiece, such as rings, discs, and plate-like components. It features a rotary lift tray system and a three-sided open safety enclosure, ensuring both operator safety and easy material replacement. The system enables rapid workstation transfers and product changes according to production schedules, seamlessly supporting efficient line-change production.
